May 16, 2007
BAE Systems Composite Structures
BAE Systems Composite Structures is a leading supplier of advanced composite components and composite assemblies for military and aerospace applications.
Manufacturing Capabilities Include:
Composite Structures specializes in the design and manufacture of highly engineered components that utilize composite materials in their construction. Fabrication Techniques include:
- Autoclave Molding
- Resin Transfer Molding
- Compression Molding
- Filament Winding
- Tape Placement
- Machining/Assembly/Test
Engineering Capabilities Include:
- Design - Pro- Engineer 'Wildfire' and CATIA v 4.5 and v 4.24 Release 11
- Analysis - FEA Capabilities include MSC PATRAN v 2001/A-FEA / NASTRAN v 2001
- Test and Qualification - An extensive test lab allows for on-site testing including; static and fatigue testing under conditions elevated/low temperature, and humidity
Mechanical Qualifications Include:
- ISO 9001:2000
- AS9100: Rev B
- Nadcap - AS 7114 - NDT
- Nadcap - AS 7118 - Composite Fabrication
- FAA Approved Repair Station - K9KR481Y
Materials Include:
- Reinforcing Material
- Carbon/Graphite
- Glass
- Aramid - Resin Matrices
- Epoxy
- Bismaleimide
- Polyimide
BAE Systems Composite Structures designs and/or fabricates a wide range of composite assemblies for defense and commercial applications.
Products include:
- V-22 Osprey Engine Nacelles and Wing Fences for Bell Helicopter
- MH-47 IR Suppressor Duct for Rolls Royce
- H-1 Turned Exhaust System Bell Helicopter
- Boeing 737 Thrust Reverser Hinge Kits and Fairings for Boeing and Spirit Aerospace
- Airbus APU Exhaust Ducting for Honeywell
- Engine Bypass Duct for Honeywell
- Model 20 Airborne Camera Body for Wescam
- Internal Magazine Panels for Non-Line-of-Sight Cannon for BAE Systems
- Composite Missile Canisters for BAE Systems
- Compression Molded Parts for 737,747, 777 and 787 for Spirit Aerospace
- Aircraft Seat components for B/E Aerospace
General Manager
BAE Systems
Composite Structures
1195 Columbia Ave.
Brea, California 92821-2928
Phone: 714-990-6300 ext. 4070
Fax: 714-671-1806
michael.rowan@baesystems.com



